๐ Instructions and Manuals
Official manuals and instructions for SKOVELA machines โ by chapters (page-by-page content). Original PDFs: SKOVELA d.o.o., Tekaฤevo 60, Rogaลกka Slatina.
๐ 1. SPL_1011 Operating Instructions
User manual for the SPL_1011 roll-forming machine: technical specifications, safety, operation, maintenance.
CONNECTION:
- Power: 5ร1.5 mmยฒ ยท 3P+N+PE 16 A ยท 3ร240/400 V ยท 10 m cable
- Air: 8 bar ยท 100 l/min ยท tube ร10 or 12 mm (5 m)
DAILY CHECKLIST:
- Entry sensors 6 and 7 (Sn per strip color)
- Sealing profile feed tension and orientation
- Clean guide rollers (aluminium dust)
- Straightening unit settings AโF per material hardness
๐ ๏ธ 2. SPL ZS70โ90H โ Operator Instructions (27 pages)
Safe and reliable operation: PPE, guarding, HMI control panel, adjustments, daily checklist, most common errors.
โ ๏ธ SAFETY (mandatory before start-up):
- Always close and lock all protective guards before automatic operation
- Ensure no tools or foreign objects are inside the forming area
- Confirm all sensors are active and functioning
- Verify the NC table is clear and ready
- Never operate the machine with open guards
HMI CONTROL PANEL โ operating modes:
- MANUAL: setup, testing, controlled feeding
- AUTOMATIC: continuous production
- NC TABLES: programs for standard slat shapes
- SET: referencing all servo motors
๐ง MOST COMMON ERRORS:
- Machine does not detect the strip โ adjust Sn sensitivity (sensor 6/7): dark colors โ, light โ ยท clean the lens
- Hooks incorrectly formed โ elevator or sensor alignment
- Sealing profile tears โ feed tension and orientation
๐ Manual โ 27 manual (SPL ZS70โ90H โ Operator Instructions (27 pages)):
- 1 Roll former / cover
- 2 Mandatory Personal Protective Equipment
- 3 Machine Guarding and Start-Up Safety
- 4 HMI Control Panel โ Main Functions
- 5 Preparing the Hammering Device
- 6 Referencing the Machine
- 7 Hydraulic Tools Before Automatic Work
- 8 Forward slow
- 9 Rewind large 8โ10 kg coils into smaller 4 kg coils
- 10 Feed sealing profile through guide rollers
- 11 Joining the Slat and Sealing Profile
- 12 Cut the slat after joining
- 13 Slat Straightening Device โ Adjustment Points AโF
- 14 Initial Straightening Settings by Material Color (Hardness)
- 15 Produce test slat and measure actual length
- 16 Setting the speed and power of the main drive motor
- 17 Before starting automatic work
- 18 Hammering Device โ Safety and Initial Adjustments
- 19 Locking Cylinder and Sensor Adjustment (1)
- 20 Locking Cylinder and Sensor Adjustment (2)
- 21 Sheet Metal Alignment and Hook Position
- 22 M8 sensors: initial and final gripper position
- 23 Stacker Lifting Stations โ Stable and Moving Units
- 24 Hydraulic Cutting Tool HO7 โ Operation
- 25 Troubleshooting โ Authorized Personnel Only
- 26 Daily Checklist & Safety Essentials
- 27 Most Common Errors & Quick Fixes
โ๏ธ 3. SPL_1011_Z90HU โ Machine Presentation (34 pages)
Machine characteristics: 10 stations, shaft ร35 mm, speed 6โ12 m/min, connection 3ร240/400 V 16 A, air 8 bar.
๐ Manual โ 34 manual (SPL_1011_Z90HU โ Machine Presentation (34 pages)):
- 1 Cover
- 2 Roll Forming Machine SPL_1011_Z90HU
- 3 Machine Characteristics
- 4 Machine basic layout (11 stations)
- 5 Connecting the machine and using the appropriate material
- 6 Machine basic (2)
- 7 Slat hole size
- 8 Slat Z90 (1)
- 9 Slat Z90 (2)
- 10 Table with hydraulic cutting tool
- 11 Device for inserting seals into slats Z90
- 12 Device for straightening slat Z90
- 13 3x motor
- 14 Pneumatic for magazine racks
- 15 Device for automatic slat stacking
- 16 Device for hook attachment
- 17 Hydraulic cutting tools for U5658
- 18 Main electric cabinets
- 19 Slave electric cabinets
- 20 Hydraulic power unit
- 21 Display (HMI)
- 22 Manual work (1)
- 23 Manual work (2)
- 24 Manual work (3)
- 25 Process monitoring
- 26 Selection
- 27 Machine setting
- 28 Machine setting for standard slat shapes
- 29 NC module for automatic work
- 30 Standard slat shapes (typical products)
- 31 Purpose of the machine
- 32 Security
- 33 Machine data
- 34 Declaration of conformity